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4/55

Architectures

(

continued)

Architecture with redundant I/O on Bus X

In this type of architecture, the discrete and analog I/O on Bus X are redundant

components. The discrete and analog I/O modules controlling them are positioned in

each Primary and Standby single-rack or multi-rack configuration.

Management of redundant I/O

Each Primary and Standby Premium PLC has a set of identical I/O modules on its

TSX RKY

p

rack.

Discrete sensors/actuators are connected to 16-channel Modicon Telefast

ABE

7

H16/S16/R16

passive connection or adaptor sub-bases.

Analog sensors/actuators are connected via the JM Concept converter. Visit the

website

www.jmconcept.com

For the redundant inputs, the sensor data is transmitted to the Primary and Standby

PLCs simultaneously via the 2 identical input modules placed in the Premium racks.

Two 16-channel Modicon Telefast ABE 7 sub-bases,

ABE 7ACC11

with redundant

inputs and

ABE 7ACC10

with redundant outputs, can be used to create double

cabling very easily, using cordsets with two HE10 connectors.

The output values are only generated by the Primary PLC application processing.

This PLC sends its commands to the corresponding output modules. On each scan,

the Standby PLC receives the Primary PLC output values via the CPU Sync link and

applies them to its own outputs. This update ensures a smooth changeover from

Normal to Standby during the changeover time.

Note

:

Output fallback values: in a Hot Standby system, the redundant output modules must be

configured with fallback to state 0, and the shared component outputs (on Ethernet I/O Scanning

or on Modbus) configured with maintain state on fallback.

Note

:

Use of Preventa

TSX PAY 262/282

safety modules: in a Hot Standby system, the modules

are allowed in Premium racks provided that the wiring recommendations are complied with,

please consult your Customer Care Centre.

Architectures

(

continued)

Presentation:

page 4/52

Description:

page 4/53

Functions:

pages 4/58 ...

References:

pages 4/60 ...

Redundant components:

1

Non-expandable rack with 6, 8 or 12 positions

TSX RKY

pp

(

single-rack configuration) or expandable with 4, 6, 8 or 12

positions

TSX RKY

pp

EX

(

multi-rack configuration)

1-

B

Bus X extension cable (multi-rack configuration)

1-

C

Line terminator (multi-rack configuration)

2

Power supply module

TSX PSY

ppp

M

3

Hot Standby processor

TSX H57 24M/44M

4

Ethernet Modbus/TCP network module

TSX ETY 4103/5103

(

version

u

sv 4.0)

5

Analog I/O modules

TSX AEY/ASY

ppp

6

Discrete I/O modules, 16, 28, 32 or 64 channels (1 HE 10

connector for 16 channels)

TSX DEY/DSY/DMY 16/28/32/64

pp

K

Modicon Telefast ABE 7 and JM Concept cabling

components:

21

Redundancy sub-bases:

v

16

as 2 x 16 input channels

ABE 7ACC 11

v

16

as 2 x 16 output channels

ABE 7ACC 10

22

16-

channel passive sub-bases

ABE 7H16

ppp

,

for adaptation

of inputs or outputs (16-channel)

ABE 7S16/7R16/7P16

ppp

23

Cordsets with two HE10 connectors

TSX CDP

pp

3

(0.5, 1, 2,

3, 5

or 10 m long)

24

Analog I/O multiplexer (supplied by JM Concept):

v

Analog inputs

JK 3000 N2

: 1

x 0-20 mA/0-10 V input in

2

x 0-20 mA/0-10 V inputs

v

Analog outputs

GK 3000 D1

: 2

x 4-20 mA outputs in

1

x 4-20 mA output

Ethernet cabling components:

10

ConneXium switch with 4, 8 or 16 10/100BASE-TX ports

499

NES

pp

100

(

unmanaged) or

TCS ESM

pp

3

(

managed)

11

CPU Sync link, copper crossover cable

490

NTC 000

ppp

12

Copper straight-through cable

490

NTW 000

ppp

13

Copper crossover cable

490

NTC 000

ppp

(1)

Human Machine Interface:

19

Magelis XBT GT graphic display terminal with embedded

Ethernet port

XBT GT

pp

30/40

(1)

For Ethernet ring lengths > 100 m, the copper link is

replaced by a fibre optic link, either multimode (3 km max.)

or single-mode (20 km max.) via ConneXium switches

TCS ESM 043F2CS0

and straight-through copper cable

490

NTW 000

ppp

(

fibre optic not supplied by Schneider

Electric).

19

12

10

10

13

23

21

21

21

22

22

22

24

11

3 4 6 6

5 5

2 3 4 6 6

6 5

12

12

1

1

2 5

2

2 6

1-

C

1-

B

1-

B

1-

C

1-

C

Primary

Premium

Standby

Premium

Ethernet Modbus/TCP

XVB

TeSys

Sensors

Control station

Magelis XBT GT

CPU Sync link

Modicon

Telefast ABE 7

Analog sensors

or actuators

Modicon Premium automation

platform

Hot Standby system

Unity Pro software

2

1

3

4

5

6

7

8

9

10