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Tel

+44 (0)1424 856600

Fax

+44 (0)1424 856611

Technical Hotline

+44 (0)1424 856688

TECHNICAL INFORMATION

Technical information

300 |

PVC–U domestic and general trunking

Material

PVC-U is flame retardant and self-

extinguishing. It provides a 100%

recyclable material with good

sustainability.

Installation

Positioning

If used as a skirting system, a clearance

of 5mm is recommended above the

floor covering to allow the profile

fittings to clip over the cover.

Bench and desk installations: a single

run can be fitted to rear of furniture

or, if run down centre line, two units

can be joined back to back presenting

accessories on both sides.

Expansion/contraction

PVC-U expands and contracts at a

uniform rate of approx 5.25mm in

a 3 metre length for a temperature

change of 25°C. Therefore, a 3mm gap

between each length of trunking base

is recommended. Fittings allow for

thermal expansion of the covers.

Fitting

• Secure trunking base in one plane

only every 500mm by drilling

alternative 6mm holes either side of

divider nib.

• Avoid over-tightening to permit

thermal movement.

• The use of plastic caps over screw

heads is recommended to protect

installed cables.

• To provide cable segregation,

dividing fillets are snapped on to

internal nibs in base.

• To cut the trunking, use a fine-

toothed panel or power jig-saw.

• External profile fittings overlap joints

by up to 10mm to cover cutting

inaccuracies.

• Accepts Marshall-Tufflex and

standard UK wiring and data

accessories.

Single lengths

Where it is required to fit a single

length of trunking (under 3 metres)

between two inside walls and no

accessory box is fitted, it is advisable to

install a coupler in the centre of the run

to facilitate the removal of the cover.

Joints and bends

• Base joints should have a 3mm gap

to allow for expansion.

• Internal and external bends are

prefabricated.

• External moulded fittings overlap the

joints to cover cutting inaccuracies.

• Couplers are required to align and

join bend assemblies to trunking.

• Secure end caps using solvent

adhesive MSC3.

Accessory boxes

• Remove the appropriate knock

out that aligns with segregated

compartment containing supply

cable and clip the box into the

trunking base.

• When boxes are installed

consecutively, a 14mm wide spacer

(ES1) is required to cover the space

between the boxes.

• Part M box assemblies with

contrasting coloured faceplates are

available to meet the requirements

of DDA regulations for Visual

Impairment.

Covers

Covers are designed to limit

unauthorised removal and to remain

in position during normal conditions

irrespective of impact and minor

undulations of the mounting surface.

Covers – fitting

Covers are clipped into place from

front. If accessory boxes are installed,

the cover is butt-joined to the edge

of the box . Cut edges of the cover are

concealed by the accessory.

For couplers, a gap of 25mm is left

between the two cover ends to permit

the fitting to clip to base.

Covers – removal

To remove a cover, first detach a

coupler to gain access. The cover can

then be gently eased off the base.

Antimicrobial

For technical details of antimicrobial

Bio Bench trunking, please refer to

Laboratory and Healthcare section.

Dimensions

Bench trunking – with box

1 = 1285mm

2

total area

1 = 578mm

2

45% space factor

2 = 2128mm

2

total area

2 = 957mm

2

45% space factor

3 = 1285mm

2

total area

3 = 578mm

2

45% space factor

Bench trunking – no box

1 = 1782mm

2

total area

1 = 802mm

2

45% space factor

2 = 3282mm

2

total area

2 = 1477mm

2

45% space factor

3 = 1782mm

2

total area

3 = 802mm

2

45% space factor

500mm 500mm

50mm

A

A

B

26

42

38

51

105

105

1

3

2

Bench trunking

Cable capacities

• All calculations allow for a 45% space

factor.

As there can be differences between

data cable sizes, Marshall-Tufflex

recommend that cable dimensions

are confirmedwith themanufacturing

company.

Cable capacity chart

Compartment 1 Compartment 2 Compartment 3

No box With box No box With box No box With box

PVC power cable

1.5mm

²

stranded copper

100

72

185

120

100

72

PVC power cable

2.5mm

²

stranded copper

67

49

124

80

67

49

PVC power cable

4.0mm

²

stranded copper

48

35

89

58

48

35

Data cable: Ø5.5mm

34

24

62

40

34

24

Data cable: Ø6.0mm

28

20

52

34

28

20

*Data cable: Ø6.5mm 25

18

46

30

25

18

*Data cable: Ø7.0mm 21

15

38

25

21

15

*Data cable: Ø8.4mm 14

10

27

17

14

10

*Only for straight runs. If bends are required please contact the Technical Team on +44 (0)1424 856688.

p209

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