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5.37

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Contactor selection

Heating

The choice of the contactor depends on the mechanical endurance

(number of operations) and on the electrical heating load

i.e. resistive elements, infra-red element, convectors.

Choice of Contactors

The choice of contactor is dependant upon many parameters

i.e. operating voltage, size of contacts, number of operations,

ambient temperature, type of load supplied etc.

Type of Load

Loads are categorised into various AC ratings, (AC1, AC2, AC3 etc.)

and the higher the AC rating the more inductive the load becomes.

All Hager contactor ratings are given at AC1, therefore they must be

de-rated if used on other types of AC load.

Heat Dissipation Inserts

The ambient temperature around a contactor can affect its life

expectancy, therefore, we strongly recommend that heat

dissipation inserts (LZ060) are fitted between all contactors and

adjacent devices.

U

R R

R

R

R

U

U

U

Single Phase

Three Phase

Motors

Single Phase 230V (AC3 or AC7b)

Three Phase 400V (AC3 or AC7b)

L1

U

V

M

L2

L1

U

W

M

L3

L2

V

Choice of Contactor According to control diagram

Single Phase with Capacitor 230V Three Phase (AC3 or AC7) 400V 2 Wires

3 Wires

Maximum

load in kW

0.88

2 pole 25A

2.6

2 pole 40A

2.6

3 pole 25A

7.8

3 pole 40A

10

3 pole 63A

Requirements of Use

Influence of Working Temperature

Derating factor between 40°C and 50°C : 0.9

Example: Heating with convector

The maximum load of ESC225 is 4.6kW for 50,000 operations and for

a temperature <40°C.

between 40°C and 50°C, the load is 4.6 x 0.9 i.e. 4.14kW

Close Fitting

It is necessary to put a heat dissipation insert (reference LZ060)

between each contactor.

Number of operations

100,000

150,000

200,000

500,000

1,000,000

Max. load in kW

230V

16A

3

2.5

1.9

0.85

0.7

25A

4.6

4

3

1.35

1

40A

7.3

6.3

4.7

2.2

1.6

63A

11.6

10

7.5

3.5

2.5

400V

16A

8.9

8

5.8

2.8

2

25A

13.8

12

8.6

4.3

3

40A

22

18.5

14.385

6.3

5

63A

35

30

22.6

10.2

7.6

Modular

Devices