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Tel

+44 (0)1424 856600

Fax

+44 (0)1424 856611

Technical Hotline

+44 (0)1424 856688

TECHNICAL INFORMATION

Technical information

276 |

PVC-U perimeter trunking systems

Material

PVC-U is flame retardant and self-

extinguishing. It provides a 100%

recyclable material with good

sustainability.

Installation

Positioning

Series R is suitable for dado.

Expansion/contraction

PVC-U expands and contracts at a

uniform rate of approx 5.25mm in

a 3 metre length for a temperature

change of 25°C. Therefore, a 3mm gap

between each length of trunking base

is recommended.

Adequate allowance is made within

the fittings for thermal movement

of the covers, which have a 10mm

overlap on each side.

Fitting

• The base is supplied with pre-cut

elongated holes at 250mm centres.

• Internal couplers on base units are

not required.

• To fasten base, use No 8 round head

screws and washers.

• Avoid over-tightening to permit

thermal movement.

• The use of plastic caps over screw

heads is recommended to protect

installed cables.

• To cut the trunking, use a fine-

toothed panel or power jig-saw.

• External moulded fittings overlap

the joints by up to 10mm to cover

cutting inaccuracies.

• A variable angle jig-saw or chop

saw is recommended for cutting 45

degree mitres.

Single lengths

Where it is required to fit a single

length of trunking (under 3 metres)

between two inside walls and no

accessory box is fitted, it is advisable to

install a coupler in the centre of the run

to facilitate the removal of the cover.

Joints and bends

All base joints should have a 3mm gap

to allow for expansion.

Internal bends and external bends:

trunking body must be mitred at

45° to ensure total enclosure of

trunking, including any internal fitted

segregator.

Flat angles and tees:

are

prefabricated. Trunking bases should

be cut to butt up to fittings.

Cutting is not critical as the external

moulded clip-on fittings cover the

joints and overlap the trunking covers

by 10mm each side, thus covering any

inaccuracies.

Bend radius control

Please contact the Technical Team on

+44 (0)1424 856688

Accessory boxes

All accessory boxes are mounted

in the main, centre compartment.

The appropriate knockout removal

depends whether supply is to be run in

the centre compartment or either/both

of the outer segregated compartments.

When knockouts are removed, clip

the box into the trunking body. When

boxes are installed consecutively, a

short cut length of centre cover (14mm

min.) is required to cover the space

between boxes.

Covers

The cover has been designed to remain

in position irrespective of impact

during normal conditions, minor

undulations of the mounting surface,

and to limit unauthorised removal.

Covers – fitting

The single cover is clipped into place

from the front. If accessory boxes are

installed, the covers are butt-joined

to the edge of the box (RSSB1/2). The

cut edges the cover are subsequently

concealed by the accessory.

Covers – removal

To remove the cover, first detach a

coupler, internal or external bend

component to gain access. The cover

can then be gently eased off the base.

Method of continuation through

a partition wall

• Continue the main lateral run of base

through the partition wall with short

lengths of cover fitted where the

trunking passes through the partition.

The partition wall trunking is then

butted up to the main run and the

joint covered by an Internal bend.

Offset dimensions

The minimum set that can be

accommodated in the same plane

(from internal to external bend), is

shown below.

Series R trunking

155