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Furse, Wilford Road, Nottingham, NG2 1EB • Tel: +44 (0)115 964 3700 • Email:

enquiry@furse.com

• Web:

www.furse.com

FurseWELD

Introduction

TSC-0912 - 09.10.12

Moulds

The FurseWELD system of exothermic welding uses

moulds to contain the exothermic reaction that creates

safe and robust connections. Different types of moulds

are available, whose use depends on the requirements

of the project.

Graphite Moulds

Market leading FurseWELD graphite moulds are

extremely robust and capable of producing over

75 connections each.

Mini-Moulds

FurseWELD mini-moulds are a cost effective alternative

to full-sized moulds, especially where lower numbers

of connections are required. They are smaller overall,

less robust and therefore lower priced.

Care is required in order to achieve similar service lives

to full-sized moulds.

SureSHOT

The FurseWELD SureSHOT system is a single-use

ceramic mould supplied complete with retaining disc

and powders. It has been designed for use in

applications where only a few connections are

required. Details of the SureSHOT system can be

found on pages 160-161.

C

B

A

A

F

E

D

G

Making a FurseWELD joint is a simple procedure as illustrated below:

1

Locate the

conductors (A) to be

joined in the weld

cavity (B) and close

the mould (C).

2

Locate the steel

retaining disc in the

base of the crucible (D).

Pour in the weld

powder (E) followed by

the starting powder (F).

Ignite starting powder

with a spark gun.

4

The molten copper alloy cools to leave a

fusion weld of great mechanical and

electrical integrity.

3

The resulting exothermic

reaction reduces the weld

powder to molten copper

alloy which melts the

retaining disc and flows

into the weld cavity where

it partially melts the

conductors (G).